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The Cause Of The Serious Leakage Of Hitachi ZX360H-5A Check Valve?

Mar 24, 2021

Hitachi ZX360H-5A check valve is seriously leaking? What is the reason for the leak?


Find the cause of the failure:

1. Check the contact line D of the valve core (cone valve or ball valve) and the valve seat. Disassemble and clean. Whether the necessary (surface) is tight. The reasons for the lack of tightness are: D. When the hydraulic system is dirty, the oil of the hydraulic system is stuck on the valve core. The position where it is in contact with the valve seat; 2 due to the use of the day 2 grinding the cone surface of the valve core for a long time, and the contact line (surface) of the valve seat is worn and has a deep groove or the hardened steel ball is pulled and replaced with straight grooves; 3 valve The inner circumference of the contact between the seat and the valve core is collapsed. 3 When there is a gap, the valve seat will be removed. If there is a gap or a sawtooth, knock out the new heel and reassemble it, replace the quenching

2. Check whether the steel ball or cone valve core is misaligned after reassembly: the contact position of the valve core and the valve seat changes, and the pressure oil leaks from the wear pit of the steel ball along the original contact line.

3. Clean the clearance between the outer diameter of the valve core and the inner diameter of the valve body hole. If necessary, electroplating repairs the outer diameter of the valve core. The outer diameter of the valve core is too large or the gap is too large after use. It can be seen with the naked eye. The junction of the bonnet and the replaceable or reinstalled oil inlet, usually the sealing ring is damaged or missing

Corresponding countermeasures for troubleshooting:

1. Disassemble and clean, replace the oil in the West Asia system when necessary

2. Grind the cone surface of the valve core or replace the quenched steel ball

3. When there is a gap, knock out the valve seat and replace it with a new one

4. Reassemble the configuration and replace the quenched steel ball

5. Cleaning. If necessary, replace the electroplating to repair the outer circle size of the spool