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How To Maintain The Forklift Battery?

May 04, 2020

The performance of the forklift battery (hereinafter referred to as the battery) will directly affect the use of the electric forklift, and the daily inspection and maintenance of the battery should be done in strict accordance with the specifications.

1. Daily maintenance;

The battery should be charged immediately after each discharge.

Each discharge should not exceed 80% of the total battery capacity.

2. Weekly maintenance;

Check whether the cable screws between the battery units are fixed.

If the battery is not equipped with an automatic filling system, check the height of the electrolyte after charging. When it is lower than the allowable liquid level (the height of the isolation plate or the specified height), qualified distilled water should be added to the specified height; when it is higher than the allowable liquid level, it should be drawn to the specified height.

Check if there is any accumulated water in the battery box.

3. Monthly maintenance;

Before charging is completed, check and record the voltages of all electrode units and batteries.

After charging, the electrolyte density and temperature of each battery cell should be measured and recorded. If there is a big difference from the previous measured value, you should ask a professional to check it.

4. Annual maintenance;

Battery is checked by professionals once a year to check the insulation resistance of the forklift and the insulation resistance of the battery.

Check the charger once according to the manual to make sure that all functions are normal.

5. General precautions;

The battery should be kept clean and dry to avoid leakage current.

If there is liquid in the battery box, it must be sucked out with a straw immediately.

If the internal and external paint of the battery is damaged, it should be repaired immediately to protect the outer box insulation and corrosion.

If you find that the battery unit needs to be replaced, it should be done by a professional.

6. Storage of battery;

Store the battery in a dry, frost-free place.

If the battery is to be stored for a long time, it should be compensated once a month.

Please note that storage for too long will affect the overall battery life.