As one of the smallest mobile equipment in the equipment market, the compact loader is specially designed to run a large number of different tools-hydraulic and non-hydraulic accessories, such as buckets, crushers, brooms, blades, backhoes and scrapers .
The whole idea of the compact loader is to provide versatility in a small package. With the right accessory set, this mini-constructor can replace the entire manpower and work in the narrowest residential area with the smallest footprint. Compact loaders are the most popular in the landscape market. In these markets, compact tool racks are replacing all these tools that work on one breath, such as dedicated augers, trenchers, and wheelbarrows. But their reputation is also growing in the construction field, especially in fences, demolition and residential contractors. They now have machines that are smaller than skid steers, but are versatile.
Almost all construction sites, you will see compact tool carts (also known as compact loaders). This equipment is very popular because of its versatility and mobility, and can even reach areas that are difficult to reach by other machinery. Production equipment like CTC is a necessity in a productive workplace, so it is necessary to have a comprehensive preventive maintenance plan to keep them running at peak performance.
Five basic steps
Active is better than passive. If you wait until the equipment fails and then wait for the service to be performed, you will not be able to shut down. However, if you plan maintenance in advance, you can plan a work plan around it. In addition, preventive maintenance is easier and more cost-effective than large-scale maintenance.
This is a five-step preventive maintenance plan for the compact tool rack.
Visual inspection: Eyes and ears are probably the best tools, so search the CTC for signs of damage, noise, rattling, or wear to use them. First check the track or wheels, nuts, bolts, body, controls, guards and all accessories. Look for hydraulic fittings, hose wear, and leaks around fuel hoses. Check whether the battery is corroded on the terminals or any loose or frayed wires. If you need to clean the battery terminals, remove the negative terminal first, and then reinstall it. Check tire pressure or track tension. Check the belts and replace any worn or broken belts.
Maintain the hydraulic oil level: Most operators know to check the engine oil and coolant, but it is also important to ensure that the hydraulic oil level is at the proper level. If necessary, fill it up and be careful not to overfill it. If the hydraulic oil is milky white, it indicates that there is water in the system. The hydraulic oil needs to be replaced immediately, because as the machine heats up, the water in the system will turn into steam, which may severely damage the pump and wheel motor.
Clean the filter: Restricted air flow will reduce performance and cause engine damage, so the air filter needs to be checked and replaced regularly. It consists of container, indicator and main filter. Some air filter systems have service indicators on the outside of the canister. The service indicator is the first indication of the condition of the air filter. If the filter is restricted, the internal indicator will block the transparent viewing window. Before opening the exterior to inspect or repair the pre-filter or main air filter, make sure to clean it. In order to meet recent EPA standards, many engine systems now have a component called a carbon canister, which can collect smoke from the fuel system. The carbon canister has a service life if the canister is exposed to dust, dirt, or full of fuel. If every 200 hours or if the hydraulic oil is contaminated, the hydraulic filter needs to be replaced. It is recommended to use OEM filters when replacing hydraulic or any filters to ensure correct installation and compliance with OEM specifications.
Lubricate correctly and tighten the connection: Just because the parts are loose, many problems can occur. Simple inspection by visual inspection, and touching the object to check whether it is loose or damaged, tightening with a wrench before using the CTC compact tool holder will reduce wear and extend the life of machine parts. Before entering the site, please lubricate all pivot points and tighten all nuts and bolts.
Safety check: Make sure that the parking brake is engaged (if applicable) and the traction control lever is returned to neutral. Also, make sure that the auxiliary hydraulic system is disconnected, because many compact tool holders will not be able to start the engine if the traction control and/or auxiliary hydraulic system are not in the neutral position.
Preventive maintenance is not a chore, but an investment. It takes very little time to maintain the CTC, which will save you a lot of time, money and major maintenance workload. You can also save more time to use the device without having to change the device frequently.
Schedule maintenance time
Now that we have introduced what to do, let's take a look at when to do it and more in-depth maintenance. By tracking the usage time of CTC, the following schedule can be followed:
Every 25 hours
Use it every 25 hours to clean the foam air filter. They are essential elements, and these elements must be maintained in order for the equipment to perform at its best. Because the compact tool holder is used in the harshest conditions where the fluid connection is loose or the hose may be damaged, this is also a good time to carefully observe the hydraulic lines and make sure they are not leaking. Smaller hydraulic leaks will quickly develop into larger and more expensive leaks, so it is in your best interest to fix the leak after it is found.
Every 100 hours
You have cleaned the air filter every 25 hours, but it is time to replace it. Deformation or tearing of the air filter can allow dust to enter the engine and may cause serious damage. Like any engine, the oil needs to be changed regularly, and every 100 hours is a good interval. Also, check the fan belts and replace any belts that show signs of glass or cracks.
Every 200 hours
In addition to replacing the air filter and oil again, the engine filter, hydraulic filter and fuel filter should now also be replaced. Also pay attention to spark plugs to make sure they are not worn or fouled. Check the condition of the porcelain and remove all spark plugs that are cracked or faulty. If your CTC is diesel-driven, please make sure that the glow plug is working properly to facilitate the engine start.
Every 400 hours
After 400 hours of use, your CTC appears again and again. Pay more attention when rewarding. First check the engine speed. This may vary from machine to machine, so be sure to check the manufacturer's specifications in the user manual. It's also time to replace the belt and check the condition of the tires or tracks. When the tread is worn or the rubber is broken, the tire should be replaced. If the rubber is obviously damaged or the lugs are worn, the track should be replaced.
For additional information, please refer to the "Operation Manual" in order to maintain the best performance of the compact tool holder for a long time. In addition to increasing the return on investment, you can also maintain staff productivity and help reduce unexpected downtime at work.
